MFGx Blog

8 Posts tagged with the china tag
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The opportunities that the rising costs to manufacture in China offer manufacturers in mature markets like Europe and the U.S. are real. The low valuation of the dollar, eliminated VAT rebates, and rising labor and fuel costs all are motivating enterprises to look at other countries - many closer to their base - to supply their products.

We'll say it again - this is a perfect time to engage former customers or new prospects to sell the attractiveness and adorability of your business as a viable alternative to China sources. As they explore new options to manage these rising costs, they're more likely to listen to options they wouldn't have thought about 2 years ago.


But it looks like things are getting even more "perfecter."


This past week, a story by David Barboza in the New York Times announced "China Tells Businesses to Unionize." The ramifications for businesses currently embedded in China may be even more dramatic than the rising costs of the past year and a half.


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The gist of the article is that the Chinese government is strongly pressuring corporations in China - both foreign owned and domestic - to allow the state-approved unions in their businesses. Some of the largest companies like Wal-Mart and others have until September 30th to accept the union. Mr. Barboza writes:


Lawyers and analysts say that demands of the All China Federation of Trade Unions, the only union the Communist Party allows, could sharply alter business practices of foreign companies in China, including giving lower-level workers the power to bargain over anything from pay raises to whether a Chinese headquarters should be moved elsewhere in the country.
+ "This will dramatically change the landscape here," said Andreas Lauffs, a lawyer at Baker & McKenzie's Shanghai office who is an authority on China's labor laws. "At the very least, company management must now consult, and in many cases bargain, with employees and unions on a wide range of matters, whereas in the past they enjoyed almost unlimited autonomy."+
+ The union push is coming at a time when global corporations are already facing rising labor and commodity costs in China, which is struggling to contain inflation.+
Of course, there are definately direct costs to be concerned with as the union moves into an organization:

Forming unions could be costly, lawyers and labor experts say, because a union could fight for higher wages and benefits and because companies are required to pay 2 percent payroll dues. The dues could amount to millions of dollars in additional costs for big companies. Yum Brands, for instance, has about 160,000 employees in China.
Manufacturers are already coping with soaring labor costs, which have jumped by 30 to 40 percent in some coastal manufacturing zones over the last four years. Also, a new contract labor law and stricter enforcement of older labor rules means some companies can no longer avoid paying overtime costs, which can be substantial because many factories insist that some employees work six days a week.
And in case you think this only impacts the big boys:

Union officials say they are focusing on global companies, but Chinese companies make up the bulk of the manufacturing work force and they are also expected to face audits and pressure to unionize.
But the concern - from Fortune 500 corporations to SMB manufacturers with a Chinese manufacturing presence - should be over the intangibles that come with collective bargaining and a strong union: work stoppages, and leveraging for better pay, benefits and conditions. In other words, it's not the bill on the table, but what comes for desert.

"Some foreign companies in China haven't behaved well in dealing with their workers' interests and rights," Wang Ying, an official at the All China Federation of Trade Unions in Beijing, said in a telephone interview this week. "As the economy and society develops, China needs to improve workers' legal rights and interests, which is a demand of a civilized society."
China's resolve should not be questioned here. Its aggressive approach to reducing pollution and redirecting resources prior to the Olympics should offer all the proof you need. And the natural progression to a modern society has to include an emerging, powerful middle class that wields influence and power. Look at the U.S. 100 years ago for more proof of that.

The costs of progress are always significant. China and its people are beginning to discover its potential and invest to make it reality. But the insertion of the union into Chinese manufacturing will absolutely increase costs and the need to improve margins much more quickly.

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The Chinese government has raised the value added tax (VAT) rebates given to manufacturers of some textiles and garments. It's been reported (see here and here) that the rise is meant to ease cost pressures on China's textile producers slapped with rising costs. The move is minimal (from 11% to 13%) and isn't seen as a trend to reverse the drastic rebate cuts of the past year.


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The rebates for some products, including zinc, silver and batteries (seen as highly polluting), were scrapped entirely.

The 2% increase for textiles is half of the 4% requested by China's textile and garment manufacturers.

My sources on the ground in Shanghai confirm that the recent rebates have been met with little attention, compared with the sweeping cuts of last year that that sent shock waves throughout all global manufacturing supply chains.

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Over at All Roads Lead To China, Richard has hit upon something that many bloggists and press pukes overlook with striking regularity: just because China's fortunes as an outsourcing darling are shifting/slipping/adjusting doesn't mean you can paint everything/one with the same brush.

His post titled Is China No Longer Competitive? breaks down the broad view often presented by the Western press: that Chinese products are only of poor quality; that fluctuating currencies, rising fuel and labor costs signal the end of China's dominance as a manufacturing giant; and that these shifts mean the same things to all companies/business models outsourcing to China.

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The fact is, as Richard rightly points out, it's much more complicated than that. A macro view doesn't adequately offer the micro solutions that are called for. He asks that companies assess their positions by answering these 6 questions:

  1. What is your China platform?
  2. Where is your market?
  3. Where are your competitors?
  4. Where are your suppliers?
  5. Is your product high tech, or high labor?
  6. Were you previously compliment (with new Chinese labor laws)?

Boiled down to its most lucid point, Richard's premise is that the complexities of each company's supply chain dictates its vulnerability to fluctuating macro conditions. Reacting to the same conditions in the same ways could spell big trouble for companies that don't plan and navigate their own path through the shifting outsourcing waters.


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Who Has It As Bad As We Do?

Posted by aj Aug 1, 2008

I recently had the great privilege of visit from my friend James, who came in from his home in Shanghai. James is one of the smartest, funniest, most dignified people I know.

As we were catching up, talk turned to the upcoming Olympics. I asked James if the steps taken by the Chinese government to reduce pollution have had any noticeable affect.

His response:

"Oh, yes! For the past few weeks, the air in Shanghai has been as clear and clean as Los Angeles. It has been beautiful."

Now certainly, we have a lot of work in the U.S. to get our house in order – fiscally, governmentally, and environmentally.

But isn't this the right perspective? We complain about much in this country, but overlook the fact that others might like to have it as bad as we do.

At least in some respects.

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In a recent survey from Deloitte, U.S. manufacturing executives say they consider North America "the most desirable region for expansion over the next three years."

But before you go out and start pulling out the champagne, you should know - there's a catch.

First, the good news: the confluence of recent financial events is absolutely influencing U.S. businesses and where they choose to expand.

In terms of the executives' agendas for expansion, the survey found that sales and services topped the list with 76 percent planning to expand sales in the United States, 58 percent in Canada and 67 percent in Mexico. Sourcing of raw materials and parts (50 percent in China, 49 percent in the United States, and 43 percent in Mexico) and production (44 percent in the United States, 37 percent in Mexico and 37 percent in China) rounded out the top three priorities.

Overall, the vast majority of respondents said North America will not lose competitive ground in those areas over the next five years. And a significant number said they believe North America will become even more competitive by 2012 in sales and marketing (45 percent), information technology (41 percent), customer service (37 percent), R&D/engineering (36 percent) and finance/accounting (34 percent). A small percentage predicted that North America will be less competitive globally in these areas by 2012, with the balance being neutral.

And good news it is, because these are mostly high paying jobs that require intellectual competence but less direct manufacturing domain expertise.

And that brings us to the less than pleasant news, especially for those closest to the shop floor:

The only dark spot is production capability. Despite plans to expand in North America in the short term, survey respondents painted a gloomy picture of this region's ability to compete over the long run with lower-cost locations for production, especially Asia.

More than half of survey respondents (61 percent) said they expect North America to become even less competitive globally as a site for production by 2012. The key barriers to making production competitive globally were seen as labor cost (cited by 71 percent), tax policy (66 percent), work rules (66 percent), lack of availability of skilled labor (51 percent) and costs of raw materials and energy (56 percent). Not surprisingly, these were the issues most frequently cited by executives surveyed as areas that governments should address as matters of public policy.

Clearly, U.S. manufacturing management intends to continue outsourcing production to low cost countries. But while some companies may test those same regions to host their operations, most seem to be shifting toward North America for those ops - and that's not entirely a bad thing. According to Craig Griffi of Deloitte:

"The simplistic way to view manufacturing is to look only
where production is located. It's clear that a more accurate way to measure
the economic impact of these companies is to look at where all operations
are located, including sourcing, research and development, distribution,
finance, marketing, and all of the other functions necessary for a company
to thrive. In most cases, executives are telling us that North America
provides a competitive business environment for most of these activities."

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Apparently for SMB manufacturers, there is safety - and bucks - in numbers. But how scalable and long-term this strategy becomes may all depend on the motive and how it's accomplished.

To fight the battle against low-cost manufacturing countries and shifting sources for discrete parts, materials and services, manufacturers everywhere are forming alliances and groups to provide tight geographic solutions clusters for buyers.

Forget for a moment - if that's possible - about the sense this makes with fuel and shipping costs where they are, or even about which country or region is the best candidate for coopetition.

Profit can play just as strong a role as survival to motivate previous competitors to cooperate.

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For a perfect example of how coalitions of manufacturers are forming to reinvent the notion of competition and services in manufacturing (without a low-cost threat involved), check out Wikinomics: How Mass Collaboration Changes Everything (see the story of Chongqing and its formidable motorcycle designing and building network in China, beginning on page 219).

The Chongqing network is a free-forming, loosely based organism of drifting designers and engineers and machinists and assemblers that somehow work and collaborate as one of the world's most successful (re: profitable) motorcycle building businesses.

In the U.S., several regions and states have seen SMB manufacturers form coalitions to forego competitive relationships to survive.

No state has seen more setbacks than Michigan, and it has produced two examples of a more structured approach to coopetition:

  • Defense Contract Coordination Center (DC3) - This entity was created to connect military purchasing bodies with qualified Michigan-based manufacturers that match their needs.
  • United Tooling Coalition - This consortium of manufacturers have banded together to provide a one-stop, regionally tight destination for several services - dies, molds, machining, prototyping, design, fixtures, engineering, and more.

So, here's the rub. One approach is abstract, and allows for interaction and collaboration with little traditional structure. The other is linear, in that while it changes the channels through which work enters the companies it allows them to operate fundamentally the same.

Which model has the best chance to survive? One? Both? A combination?

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Are Multinationals Really That Bad?

Posted by aj Jul 1, 2008

In the New York Times this past Sunday, I found a book review that struck me as a balanced take on the true role of large companies in the global economy. The review is of a book that strikes me as a balanced take on the true role of large companies in the global economy.

That's right, I'm recommending a book I've yet to read. Get over it - I ordered it from Amazon already.

The article, "The American Multinational, Unbowed, reviews the book titled "Globality: Competing with Everyone from Everywhere for Everything.

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What sold me on the book?

While the consensus is that U.S. (and, I believe, any) multinationals are under serious threat from foreign competitors like Tata or Cemex, the facts are that these behemoths are much more competent and capable than their size or age suggest. The book - via the article - is said to point to 5 core strengths that are often overlooked:

  • Human Capital - While most of what we hear is that China and India are creating more engineers and technologists than the U.S., those countries face challenges of extremely high turnover rates, language barriers (most are not fluent in English - only marginally competent), most require further training beyond university, and many indigenous companies can't offer career paths that attract and keep talent.

  • International Agility - Conglomerates and multinationals are actually more agile and adept in foreign markets than they're given credit for.

  • Mergers & Acquisitions - Western companies have the capital and experience to consistently expand themselves or eliminate competition - much more so than their international competitors.

  • Technology Innovation - Again, more capital and experience at functioning openly with other cultures give multinationals the edge.

  • Brand Strength - Coke. Google. American Express. Enough said.

The authors sure son't seem to be poo-pooing the emerging challenges from other markets and countries. U.S. manufacturers - especially the large ones - have bureaucracies and administrative layers that can certainly block progress. And these emerging markets are growing at incredible rates of scale.

But many conglomerates have overcome these impediments by learning to do business in the very countries that are seen as challengers. For example, the authors point out that General Motors was the number 1 in China car sales in 2007, and it is beating Toyota in other markets (Brazil, India and Russia).

We don't hear much about that in the mainstream media. That's why I'm looking for good things from this book.

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That the plunging U.S. dollar, rising labor costs and atmospheric fuel and energy costs have combined to erode China's cost advantage isn't news. (See here and here).

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But the cover of the most recent Business Week asks "Can the U.S. Bring Jobs Back from China?" and its answers are startling, if not surprising to manufacturers with a modicum of memory.

This would seem to be a good time for an American manufacturing renaissance. The economics of global trade are starting to tilt back in favor of the U.S. to a degree unseen in a generation. Since 2002 the dollar has plunged by 30% against major world currencies and is falling against the yuan. Wages in China are rising 10% to 15% a year. And spiking oil prices are driving up shipping rates. The cost of sending a 40-foot container from Shanghai to San Diego has soared by 150%, to $5,500, since 2000. If oil hits $200 a barrel, that could reach $10,000, projects Toronto financial-services firm CIBC World Markets.
But while the tilting of fortunes is real, author Pete Engardio does a great job of tempering any enthusiasm with a pragmatic understanding that seizing work back - on a grand scale, at least - is gonna be hard.

... the map of global commerce can't be redrawn overnight. American factories and supplier networks in many industries have withered in the era of globalization, so it will take lots of time and capital before the U.S. can become a big player again. The bulk of goods made in China-clothing, toys, small appliances, and the like-probably won't be coming back, because they require abundant cheap labor. If anything, their manufacture will go to other low-wage nations in Asia or Latin America. And in industries from machinery to motorbikes, China's productivity gains nearly offset rising wages and fuel prices.
Of course, there are numerous opportunities for SMBs to regain some work or for the U.S. to build infrastructure around nascent industries and products. And Engardio provides some compelling examples:

Examples of production shifts abound. Chinese steel exports to America are down 20% in the past year, notes CIBC, while U.S. steel output has jumped 10% despite the slowdown in construction. Big electronics manufacturers are expanding assembly of high-end telecommunications, computer, and medical equipment in Mexico and some parts of the U.S. for greater proximity to corporate buyers. Tesla Motors, which has just begun production of its $109,000, electric-powered sports car, transferred assembly of battery packs from Thailand to a plant next to its San Carlos (Calif.) headquarters. Thailand's low factory wages were more than offset by the costs of shipping thousand-pound battery packs across the Pacific. "We were seeing tens of millions of dollars of value sitting on the water for months," says Darryl Siry, Tesla's vice-president for marketing. "It was one of those things that became obvious all of a sudden, and you said, Why are we doing this?'"
But the realities suggest that the meaningful, industry-wide shifts are years away, and it'll take more than associations and Web sites to meet the challenges.

What would be required, for instance, for the U.S. to re-emerge as a player in batteries? It is an industry, after all, on the cusp of radical technological change that could spur development of future eco-friendly vehicles, cell phones, and home appliances. Boston-Power's (Christina) Lampe-Onnerud has suggestions, but America may not be ready for them. Washington could lend up to $50 million in seed capital to promising startups, for example, and state governments could build industrial parks with low-cost facilities and services that rival those found in China. "If we got state and federal support," she says, "we would team up with others in a heartbeat and grow an industry."
In the meantime, real opportunities exist for SMBs to take advantage. Use the converging issues - the falling dollar, rising Chinese labor costs, the uncertainty of shutdowns during the Olympics, VAT rebate adjustments, and skyrocketing fuel & shipping costs - as good reasons to engage old customers and new prospects on the benefits of manufacturing locally in a mature economic market. Many buyers are feeling the squeeze and are willing to listen.

Waiting for your governments to react - ahem - might not be the best strategy at the moment.

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