MFGx Blog : September 2008

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Here's an interesting online collaboration tool that can help manufacturing SMBs, workgroups and displaced teams come to consensus around elements of a project.

http://www.mfgx.com/servlet/JiveServlet/downloadImage/1200/zapproved.jpg

Zapproved allows anyone - at no cost - to submit a proposal or proposed project/product to any person or group with an email address. Of course, attachments can be added to any proposal. The proposal package can then be sent within the email with two buttons - one to approve, one to deny. All votes, their sources and any comments from the group are tracked and shared, allowing for strong record keeping and approval cycle management.

Since Zapproved is a SaaS (software as a service, and Web-based), there's no software to install. And your projects and proposals - along with all data around the approval cycle - are maintained and retrievable for later review.

This simple tool can help technical groups build consensus, keep projects moving, and it brings transparency to all team members involved in a decision process.

It's not too hard to imagine how Zapproved can assist manufacturers manage their supply chains by gaining documented approval and consensus on design or process changes, as well.

A unique approach to collaboration, Zapproved is worth a visit if your team could use a little control.

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The opportunities that the rising costs to manufacture in China offer manufacturers in mature markets like Europe and the U.S. are real. The low valuation of the dollar, eliminated VAT rebates, and rising labor and fuel costs all are motivating enterprises to look at other countries - many closer to their base - to supply their products.

We'll say it again - this is a perfect time to engage former customers or new prospects to sell the attractiveness and adorability of your business as a viable alternative to China sources. As they explore new options to manage these rising costs, they're more likely to listen to options they wouldn't have thought about 2 years ago.


But it looks like things are getting even more "perfecter."


This past week, a story by David Barboza in the New York Times announced "China Tells Businesses to Unionize." The ramifications for businesses currently embedded in China may be even more dramatic than the rising costs of the past year and a half.


http://www.mfgx.com/servlet/JiveServlet/downloadImage/1198/union.jpg


The gist of the article is that the Chinese government is strongly pressuring corporations in China - both foreign owned and domestic - to allow the state-approved unions in their businesses. Some of the largest companies like Wal-Mart and others have until September 30th to accept the union. Mr. Barboza writes:


Lawyers and analysts say that demands of the All China Federation of Trade Unions, the only union the Communist Party allows, could sharply alter business practices of foreign companies in China, including giving lower-level workers the power to bargain over anything from pay raises to whether a Chinese headquarters should be moved elsewhere in the country.
+ "This will dramatically change the landscape here," said Andreas Lauffs, a lawyer at Baker & McKenzie's Shanghai office who is an authority on China's labor laws. "At the very least, company management must now consult, and in many cases bargain, with employees and unions on a wide range of matters, whereas in the past they enjoyed almost unlimited autonomy."+
+ The union push is coming at a time when global corporations are already facing rising labor and commodity costs in China, which is struggling to contain inflation.+
Of course, there are definately direct costs to be concerned with as the union moves into an organization:

Forming unions could be costly, lawyers and labor experts say, because a union could fight for higher wages and benefits and because companies are required to pay 2 percent payroll dues. The dues could amount to millions of dollars in additional costs for big companies. Yum Brands, for instance, has about 160,000 employees in China.
Manufacturers are already coping with soaring labor costs, which have jumped by 30 to 40 percent in some coastal manufacturing zones over the last four years. Also, a new contract labor law and stricter enforcement of older labor rules means some companies can no longer avoid paying overtime costs, which can be substantial because many factories insist that some employees work six days a week.
And in case you think this only impacts the big boys:

Union officials say they are focusing on global companies, but Chinese companies make up the bulk of the manufacturing work force and they are also expected to face audits and pressure to unionize.
But the concern - from Fortune 500 corporations to SMB manufacturers with a Chinese manufacturing presence - should be over the intangibles that come with collective bargaining and a strong union: work stoppages, and leveraging for better pay, benefits and conditions. In other words, it's not the bill on the table, but what comes for desert.

"Some foreign companies in China haven't behaved well in dealing with their workers' interests and rights," Wang Ying, an official at the All China Federation of Trade Unions in Beijing, said in a telephone interview this week. "As the economy and society develops, China needs to improve workers' legal rights and interests, which is a demand of a civilized society."
China's resolve should not be questioned here. Its aggressive approach to reducing pollution and redirecting resources prior to the Olympics should offer all the proof you need. And the natural progression to a modern society has to include an emerging, powerful middle class that wields influence and power. Look at the U.S. 100 years ago for more proof of that.

The costs of progress are always significant. China and its people are beginning to discover its potential and invest to make it reality. But the insertion of the union into Chinese manufacturing will absolutely increase costs and the need to improve margins much more quickly.

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It has been reported that Britain's GDP and its manufacturing output each dropped 0.02% in July. It's the 5th consecutive month of economic contraction, and a 6th month - which would official signal recession - is expected.

Also, the EU expects Germany and Spain to enter into economic recession this year (no numbers for their manufacturing output reported).


Frankly, I'm surprised that with the high costs of fuel and shipping, decimation of each country's base manufacturing demographic, and crises in the housing and financial markets (yeah, they're dealing with that, too) that they all hadn't entered into recessions already.

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I did not know Jack Schron Sr. nearly as well as he made me feel like I did.

Jack was the patriarch of the Schron family that founded Jergens, Inc., of Cleveland, Ohio - a venerable tooling manufacturer with a long history and rich heritage. I had the great pleasure earlier in my career to work with the Schrons when they founded ToolingU in 2002.

I found out that Jack passed away the other day, and I found myself more touched by it than I would have expected. I haven't seen him for 2 years, and had only known him a little longer than that. But there were many things about him that affected me, and I expect if you know (or are) a toolmaker these qualities may resonate with you as I reflect on what I knew of the man.

Every single time that I saw him, he made me feel like the only person in the room - whether it was in his office at Jergens or in a cavernous hall at IMTS. I watched him do this with everyone he met. He was graceful in a way that only a life spent solving problems and finding solutions can make someone. His eyes were clear and sparkled, and his personality positively shined with confidence - but not arrogance. His humor was genuine and never forced, at least while I was around him. He commanded respect, but at the same time you just couldn't help but want to have a beer with the guy.

But what really set this man's life apart for me is his legacy. His offspring - running the business he founded - are solid, honest, studious and dependable. They are respectful of their community, altruistic and generous. Their company encourages a family and team atmosphere. They are creative and resourceful. And they give a ****.

Like farmers, most toolmakers develop an easiness that mastering the natural world brings. Jack passed these qualities onto his son, Jack, and his grandson, Chad. It's something that can't be faked.

I imagine Jack Schron, Sr., this week, like when I last saw him, in his 90's and riding the aisles of IMTS, greeting everyone with a smile and surveying the tools and technology with curiosity and eyes sparkling.

Just like a true toolmaker.

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OK, so we didn't pile on the Boeing vs. Northrop Grumman/EADS KC-X airborne tanker contract fiasco over the past few months. Sure, we covered it plenty (see here and here), but since the brouhaha over the awarding of the contract to - oh, horror - NG/EADS (a foreign company!) we've taken a wait-and-see tack. After all, everyone else seems to be asserting opinions, so why add to the excessive bloggage, right?

But now, Boeing is 3 days into a strike by The International Machinists and Aerospace Worker, which means they have no indigenous machinists to build their aircraft and parts. In the days leading up to the strike, Boeing had offered an 11% increase in wages, as well as improved bonus, pension and healthcare concessions. But that isn't what sent the machinists to the picket lines.

It was Boeing's intention to increase outsourcing of it's manufacturing overseas to improve its bottom line. The machinist's union wasn't having anymore of that, and they walked.

Wait a minute - just a few months ago, the Web was overrun with cyber-hooey from pundits and politicians, nearly all screaming bloody murder that the U.S. government was shooting itself (and citizenry) in the collective foot by giving work to NG/EADS. As the line went, that work would be best given to a U.S. company that would ensure U.S. workers - and the tax base - would get the benefits.

So isn't this a gross contradiction? Will Boeing getting the KC-X tanker contract be "good" because Boeing will use U.S. workers (as said a few months ago), or is Boeing planning on outsourcing like crazy (like, say, " ... 70 percent of all of the parts for its 787 aircraft ..."). Is Boeing American or unAmerican? Will they outsource or not outsource?

The fact is, if Boeing wants to outsource everything Katmandu to improve profits and efficiency they should be allowed to do it. And if the machinists want to challenge that, they should strike. This is democratic, like it or not.

But Boeing's portrayal as a patriotic protectionist on the one hand, and an outsourcing addict on the other is disingenuous and flat-out ridiculous.They can't be both at once, and only when it suits them.

It seems to me that between the tanker deal and the machinist strike, Boeing's in one heck of a PR pickle. It'll be interesting to see which Boeing emerges in the next few months.

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Another Energy Alternative

Posted by aj Sep 4, 2008

The dialogue around alternative and renewable energy has reached a fever pitch, and that's nothin' but good. The airwaves around the world are rife with groups and individuals espousing their own plans (and often their own agendas) to remove the burden of fossil/foreign fuels from their countries and the world.

In the U.S., the natural gas industry is pushing - shockingly! - natural gas. The oil companies are advocating - surprise! - increased indigenous drilling for oil. Some, like T. Boone Pickens, actually seem 100% genuine.


So, I was surprised to stumble on a unique approach that's original, practical from someone without a dog in the fight.


J.C. Bell is the founder and CEO of Bell Bio-Energy, Inc. Mr. Bell, with a background in engineering and agriculture, has developed and patented a process that converts just about any biomass - any living thing, like a plant - into hydrocarbons that can in turn be converted to crude oil.


It's alledged that Mr. Bell first got the idea after observing cows - ahem - pass methane. Thinking of the process that took place in the cows stomach to convert food to gas inspired him to pursue his biomass project.


Before you laugh, know that Bell Bio-Energy is slated to open 7 initial plants at U.S. military instillations this month - all inconjunction with the U.S. Department of Defense.


Bell's plan is to use data collected from the DOD phase of this project to refine the full-scale process. Once that process is defined, he thinks it could produce up to 500,000 barrels of oil per day within the first 18 months. He also predicts that full-blown production would reach 5-million barrels per day in 3-4 years.


Still laughing?


Of course, the perfect solution isn't to produce more crude. If the pollution side of the equation isn't in the mix, we still have serious issues to deal with. But biomass is biomass - Bell's process converts any biological materials into crude. That includes plants, lawn clippings, human waste, and several kinds of refuse.


Personally, I like Picken's Plan. But when you add this as a bridge (along with natural gas) to fruition, it seems like an obvious alternative.

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Recently over at MFG.com, a buyer in the manufacturing marketplace sent an interesting piece of feedback that all manufacturers should consider sage advice. The buyer - a prospect that uses MFG.com supplier profiles to conduct research to select suppliers - provided a list of "must haves" for their MFG.com profiles. He writes:

"... It would really behoove (you) to work very close with these new suppliers to make sure that the profile entered is as complete and detailed of as possible. I would think with the money that suppliers spend to participate in this fantastic program it would make them wise to the extreme benefits of having a detailed and complete profile. It should be (your) number one goal ... to help these suppliers develop there profiles."

The buyer's list shows what he looks for when comparing suppliers and choosing to initiate contact. It is based on deficiencies he's found with several profiles in the past:

  • Pictures of their shop, both inside and outside (if they are proud and it is presentable, common sense would apply).
  • Pictures of parts previously made that show their full capabilities.
  • Detailed equipment lists of everything in their shop, all the way down to overhead cranes and forklifts.
  • Links to their company’s website (if they have one, which they should invest in anyway).
  • Any ISO 9001 or other certifications they may have from distinguished buyers.
  • References from buyer

Not only does this list describe in detail what an active buying prospect looks for in an MFG.com profile, it also rings true for your own Web site. Your Web presence - all mentions of your company online - serve one primary purpose: to differentiate you from your competition. Thoroughness, accuracy and relevance are key to influencing these potential customers and partners that you are worth the time to investigate further.

If your MFG.com profile is incomplete, update it. If your Web site is incomplete, update it. If you don't, you're likely leaving money on the table and you won't even know it.

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